Detailed Product Description:
servo motor control
fully automatic from thermoforming,filling, to cutting
cutting number can be adjusted freely
This machine unit employs the same design as the GZS-9A. It is composed by a high speed shell forming and cavity filling machine, a high speed cooler and a high speed sealing machine. The capacity of ZS-3 is about the same as ZS-U and ZS-L, but it has following features:
A cam machine driven by a motor combining with a pneumatic motor is the driving source.
Fill 3 cavities each time. Precise positioning, no spilling and no sticking to the wall.
Colour code correction.
Auto detection of collapse shells which will not be filled and marked by piercing a hole at the bottom. The collapsed shell will be auto removed at the end.
Servo motor system is used to adjust the loading volume accurately.
Liquid medicine remains to be the same temperature in the storage barrel. Plunger pump is used to control liquid reflux.
After filling, liquid medicine in the shells is cooled and condensed by continuously moving along a special curve
path. The conversion from liquid to solid happened during this time.
Preheating before sealing.
Sealing is driven by cam machine, fast and accurate.
Various kinds of packing material can be used in the machine such as PVC, PVC/PE, and PVC/PVDC/PE.
Sticky material like gelatine and chinese medicine can be used for filling.
The number of capsules on each strip can be adjusted to any number.
After products can be collected automatically.
Bundles of PVC or PE/PVC sheets are blowed and thermoformed into shells with top openings that are ready for filling. The liquid medicine which has been well mixed in the homogenizer (a double jacket with stirrer) is then injected into the shells with high accuracy. Filled shells are then transported into a cooler where liquid medicine is transformed into solid state with the shape of shells. And then,they are conveyed to the sealing machine where the top openings are sealed followed by embossing batch number, date of manufacture, making tearing line, cutting bottom line, trimming top line, counting and cutting. The finished products can then be packaged into boxes by a cartooning machine.
1.Output 6000-8000 pieces/hour
2. Dose 0.5-3.7ml
3. Filling error ±3%
4. Suppository shapes Bullet, torpedo
5. Distance between centers 17.4mm
6. Number of Mould 1
7. Sheet Specification Height 56-58 mm Thickness 0.14±0.01mm.
8. Volume of Storage Barrel 50L
9. Height of loading level 2000 mm
10. Voltage three phase A/C, 380V
11. Working power 9kW
12. Air pressure 0.55-0.65MP
13. Air consumption 1.0m3/min
14. Water consumption 480L/h
15. Exterior Size 2700×1720×2300 mm
16. Total Weight 1200kg
(1) Shell making part
2) 3 suppository filling
3) Continuous cooling part
1.Nomally shipping steps:
2.Our packing and shipping:
* Inquiry and consulting support.
*Factory inspection available anytime.
*Prompt technical support
*Engineers available to service machinery overseas
*Installation &commissioning,good training for customers.
Q1.What's your delivery method?
A1:We commonly use sea transportation, using container to deliver the goods through Shanghai Port.
Q2.What products can you provide?
A2:Our main product includes powder mixers,granulating equipments,drying equipments,capsule fillers,blister packing machines,tablet/capsule counting filling line,ampoule/vial/oral liquid filling line includes ultrasonic washing machine,sterilization oven,filling capping machine,labeling machine.
Q3. What's the payment terms?
A3:We will confirm the payment with you when quoting, like FCA, CIF or others.T/T is the main payment.
Q4.How do you ensure your product quality?
A4:We conduct inspections in every production procedure, and for finished products, we will take 100% inspection depend on international standards according to customer's requirements.
Q5:Does the machine power voltage meet buyers' factory power source?
A5: We can do it as your request.
Q6: Is it difficult to install the machine ?
A6: For standard small machines, the machines will be packed with no take apart, it comes to you to be a complete machine; you just need to connect power and compressed air to machine, then begin to operate the machine.
For large size machines, we will take the machine apart, on condition that we do our best to keep the machine easy to assembly.
You will get videos and instructions about installation of machine from us.