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Add : No.42,Lane 959, LeduWest Road, Songjiang District, Shanghai, China
Phone : 008621-67657880
E-mail : sales1@unipharmach.com
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JDG-10 Food Freeze Dryer for Pet food

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  • JDG-10
JDG-10 Food Freeze Dryer for Pet Food
JDG-200-1


Product Description

Applications

Vacuum freeze drying technology is currently worldwide most advanced technology for food dehydration processing. Compared with the commonly used drying method, the freeze-dried food produced with this technology features long period of quality assurance, good re-hydration nature, good-looking color, good flavor, taste and high content of nutritious components. The dried food basically remains unchanged in its volume and shape, looks like sponge and has no shrinking. This drying technology can be widely used in process of vegetables, fruits, condiments, aquatic products, biological products, medicine, beverage and etc.

Working principle

The vacuum freeze drying is a drying method for dehydration and preservation of substances. It sublimes the moisture in the pre-processed substance from solid state into gaseous state by -30 centigrade quick-freezing under the vacuum condition.

JDG series vacuum freeze drying equipment mainly includes food pre-freezing system, drying bin system, heating system, vacuum system, refrigerating system, material conveying system, medium system, pneumatic system, cleaning and sterilizing system.

Performance data for JDG-10 vacuum freeze dryer


JDG-10

Construction

Technical parameters

Remark

Base Structure

Effective area of shelves

10㎡


Input capacity

100kg/batch


Maximum Condenser capacity

120Kg/batch


Power supply

380V/50Hz/3P

According to customer’s voltage

Power consumption

45.1Kw


Cooling Water

10T/Hr  (T<28℃, P=0.1-0.15MPa)

Recyclable

Machine size(L*W*H)

4540*1300*2450


Main Structure

Unity type

subject to the actual design

Weight

3800 Kg


Drying Oven

Dry Chamber Material

SUS304/ 6mm thick


Dry Chamber Shape and dimension

Cylinder Φ1200×1900

Drying chamber+Condencer

Φ1300×3280

Door lock

Hand knob lock


Door Open direction

Right to left

Decided by customer

Open angle

>110°


Door material

SUS304


Surfaceness

Ra≤0.5um


Observation window

Frost-resistant glass

φ220mm、δ25~27

Installed on the front

Door seal

Medical o section silicone rubber seal


Temperature sensor

T-type thermocouple


Shelves

Shelf material

SUS304


Shelf Surfaceness

Ra≤0.5um


Shelf quantity.(pc)

11+1 Layers

The top layer of the shelves is temperature compensation

Stainless steel tray

395*395*30/ 2mm thick

66pcs

Distance between shelves

75 mm


Shelf dimension(L*W*H)

1190*800*15*2


Shelf lowest temperature

-55℃


Shelf highest temperature

+70℃


Shelf Cooling Rate

+20~-40℃≤60min

No-load

Heating power consumption

8Kw/380V/50Hz


Shelf fence

prevent the tray cross over the shelf


Condenser

Condenser Material

SUS304/ 6mm thick


Shape and dimension

cylinder ¢1200*900


Coil pipe material

SUS304


Coil shape

Circular coil pipe


Coil pipe water catching area

≥12㎡


Refrigerant

R404a


Condenser lowest temperature

-65℃


Cooling rate

+30~-40℃≤30min


Observation Window

Frost-resistant glass

φ100mm、δ25~27

Installed on the side

defrosting method

spray + immersion


Temperature sensor

T-type thermocouple


Refrigerating Unit

Compressor.

JINWEI SCREW COMPRESSOR 30HP  

1set

Power consumption

22.5Kw


Refrigerant

R404a


Shelf temperature uniformity

+/-1℃


Oil separator

Tianjin Fasike

1set

Oil Filter

Shengzhou jinhao

1set

Oil pressure differential controller

Shanghai Fengshen

1set

Gas-liquid separator

Shengzhou jinhao

1set

Dehumidification drying filter

Shengzhou jinhao

1set

Manometer

Shengzhou jinhao

3set

High/low voltage protection relay

Danfoss (Danmark)

1set

water-cooled condenser

Zhejiang KAIDI

1set

Corrugated Damping Pipe

Shengzhou jinhao

2pcs

Manual stop valve

Shengzhou jinhao

1set

Refrigerating solenoid valve

Emerson (America)

1set

Expansion valve

Danfoss (Danmark)

1set

Red Copper Pipe

φ16、φ12、φ10


Refrigeration Return-pipe

φ38 Stainless steel seamless pipe  


Vacuum System

Vacuum Pump

LEYBOLD D40B 2.2KW

2sets

Roots vacuum pump

LEYBOLD WAU251 1.1KW

1set

Corrugated pipe

Φ76

Vacuum Pipe Shock Resistance

Pump air flow

100L/S


Power consumption

5.5Kw


Butterfly valve

Ningbo GI-63  


vacuum solenoid valve

Ningbo DDC-40

Automatic open or close with vacuum pump

vacuum gauge

Shandong ZJ-54D


Final vacuum

≤1Pa

No-load

Pumping rate

From the atmospheric pressure dropped to 133 Pa≤20min


Circulation system

Pipe material

304 seamless pipe


Circulation pump

Nanfang Pumps  1.1KW

1set

Power consumption

17.1 Kw


Ball valve

Shanghai DG40

Comply with the standard of Q/IAKX002-97

Circulating fluid

Multiple fluid


Heat exchanger

ALFA LAVAL (Sweden)

1set

Heating rate

>1℃/min


Heating method

Electric Heating pipe 4KW*4pcs 16Kw


Control method

Manual/Auto control


Heater dimension

Φ219×300    


Circulating fluid tank dimension

¢300*400


Control system

System Monitoring Software

HAIBI

1set

Vertical control cabinet

Shuanglong

1100×400×600

Control, record

PLC

SIEMENS CPU  226 CN AC/DC/relay

1set

Thermocouple extension module

SIEMENS EM 231 CN 4(4 TC)

1set

Analog input module

SIEMENS EM 231 CN(4  AI)

1set

HMI

Taiwan Panel Master  PT070

1set

Cable of HMI and PLC

HAIBI


Constant current

HAIBI

1

Switching Power Supply

Taiwan MW companies / 24V/5V

24V 1pc

5V 1pc

Temperature sensor

T-type thermocouple


vacuum gauge

Shandong ZJ-54D

2

AC contactor

SCHNEIDER (Germany)


Air-break

SCHNEIDER (Germany)


Warranty: 1 year

Shipping pictures

A (1)A (2)A (3)


Installation pictures

B (2)

B (3)

B (4)

B (4)


Freeze dried products

C (1)

C (2)

Packaging & Shipping

 1.Nomally shipping steps:

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2.Our packing and shipping: 

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Our Services

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     Pre-Sales Service:             

                                                         

         * Inquiry and consulting support.       

                                       

         *Quickly reaction.                     

                                                

          *Factory inspection available anytime.

 

 

      After-Sales Service:

 

         *Prompt technical support

 

        *Engineers available to service machinery overseas

 

        *Installation &commissioning,good training for customers.

 

 

Our customer

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Certifications

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Company Information

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FAQ

 Q1.What's your delivery method?

 A1:We commonly use sea transportation, using container to deliver the goods through Shanghai Port.

 

Q2.What products can you provide?

A2:Our main product includes powder mixers,granulating equipments,drying equipments,capsule fillers,blister packing machines,tablet/capsule counting filling line,ampoule/vial/oral liquid filling line includes ultrasonic washing machine,sterilization oven,filling capping machine,labeling machine.

 

Q3. What's the payment terms?

A3:We will confirm the payment with you when quoting, like FCA, CIF or others.T/T is the main payment.

 

Q4.How do you ensure your product quality?

A4:We conduct inspections in every production procedure, and for finished products, we will take 100% inspection depend on international standards according to customer's requirements.

 

Q5:Does the machine power voltage meet buyers' factory power source?

A5: We can do it as your request.

 

Q6: Is it difficult to install the machine ?

A6: For standard small machines, the machines will be packed with no take apart, it comes to you to be a complete machine; you just need to connect power and compressed air to machine, then begin to operate the machine.

For large size machines, we will take the machine apart, on condition that we do our best to keep the machine easy to assembly.

You will get videos and instructions about installation of machine from us.

 

ABOUT US

Shanghai Universal pharmaceutical machinery co.ltd. is a professional manufacturer and supplier for pharmaceutical machinery, packing machinery and also production lines.

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CONTACT US

   Add : No.42,Lane 959,LeduWest Road,Songjiang District,Shanghai,China
   Tel:008621-67657880
   Fax:008621-67657882
   E-mail : sales1@unipharmach.com
Copyright  2019  Shanghai Universal Pharmaceutical Machinery Co.,Ltd.
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