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Add : No.42,Lane 959, LeduWest Road, Songjiang District, Shanghai, China
Phone : 008621-67657880
E-mail : sales1@unipharmach.com
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JDG-100㎡ Vacuum Freeze Dryer Factory

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Model: JDG-100

Product Description

JDG-100㎡ Vacuum Freeze Dryer Factory

Product Description

Applications
Vacuum freeze drying technology is currently worldwide most advanced technology for food dehydration processing. Compared with the commonly used drying method, the freeze-dried food produced with this technology features long period of quality assurance, good re-hydration nature, good-looking color, good flavor, taste and high content of nutritious components. The dried food basically remains unchanged in its volume and shape, looks like sponge and has no shrinking. This drying technology can be widely used in process of vegetables, fruits, condiments, aquatic products, biological products, medicine, beverage and etc.

Working principle

The vacuum freeze drying is a drying method for dehydration and preservation of substances. It sublimes the moisture in the pre-processed substance from solid state into gaseous state by -30 centigrade quick-freezing under the vacuum condition.

JDG series vacuum freeze drying equipment mainly includes food pre-freezing system, drying bin system, heating system, vacuum system, refrigerating system, material conveying system, medium system, pneumatic system, cleaning and sterilizing system.

Performance data for JDG-100 vacuum freeze dryer

JDG-100㎡
Construction	Technical Parameters		Remark
Base Structure
Effective area of shelves	102㎡
Input capacity	1020kg/batch
Maximum Condenser capacity	1200Kg/batch
Power supply	380V/50Hz/3P
Power consumption	195.5Kw
Cooling Water	100T/Hr (T＜28℃, P=0.1-0.15MPa＝		recyclable
Main Structure	Separated type (drying oven +machine system)		subject to the actual design
Weight	20000 Kg
Dry Chamber
Dry Chamber Material	SUS304/ 8mm
Door lock	Hand knob lock
Door Open direction	Right to left
Open angle	＞110°
Door material	SUS304
Dry Chamber dimension	Cylinder Φ2560×10600mm
Observation window	Frost-resistant glass φ240mm、δ25~27		Installed on the front
Door seal	Medical O section silicone rubber seal
Temperature sensor	T-type thermocouple
Shelves (Heating Plates)
Shelf material	6063 aluminum alloy
Shelf dimension（LWH）	5000×600×15mm
Shelf quantity.（pc）	17+1 layers （total 36pcs） Bilateral symmetry hanging type		The top layer of the shelves is temperature compensation
Distance between shelves	95mm
Aluminum alloy tray	CHINA 53861035*2		302 pcs x 2sets
Shelf lowest temperature	Room temperature
Shelf highest temperature	+100℃		Client provide Boiler
Condenser
Condenser Material	SUS304/ 8mm thick
Condenser Location	at the back of dry chamber
Coil pipe material	SUS304
Coil shape	Circular coil pipe
Coil pipe water catching area	≥100㎡
Refrigerant	R404a		Provided by customer
Defrost method	spray + immersion
Temperature sensor	T-type thermocouple
Condenser design temperature.	-40℃，lowest -55℃
Cooling rate	+30~-40℃≤30min
Observation window	Frost-resistant glass φ240、δ25~27		Installed on the side
Refrigerating Unit
Compressor.	Refcomp SW3L-9500 95HP 72kw Double screw compressor		2sets
Power consumption	144Kw
Refrigerant	R404a		Provide by customer
Shelf temperature uniformity	+/-1℃
Oil separator	JINWEI
Oil Filter	Shengzhou Jinhao
Oil pressure differential controller	Shanghai Fengshen
Gas-liquid separator	Shengzhou Jinhao
Dehumidification drying filter	Shengzhou Jinhao
Manometer	Shengzhou Jinhao
High voltage protection relay	Shengzhou Jinhao
water-cooled condenser	Zhejiang KAIDI		1set
Corrugated Damping Pipe	Shengzhou Jinhao
Manual stop valve	Shengzhou Jinhao
Refrigerating solenoid valve	Emerson (America)
Expansion valve	Danfoss (Danmark)
Refrigeration Return-pipe	φ57φ51φ38 Stainless steel seamless pipe
Quick-Freezing Room
Temperature	≤-40℃
dimension （LWH）(mm)	5500×3600×4420		1 pc
Fan	210㎡		1 pc
Trolley （mm）	165014101720		3trolleys * 2sets (when 1set work in freeze-drying process; another set could work in quick-freezing process)
Trolley rails	12# Galvanized I-beam		30 meters rail is free
Vacuum System
Initial vacuum System
Slide-valve vacuum pump	2H-120 11kw WOHUA		1set
Roots Pump	WOHUA ZJP-300 4KW		1 set
Maintain Vacuum System
Water-ring Pump		WOHUA 2SK-6 11KW	1set
Roots Pump		WOHUA ZJP-150 3KW	1set
Roots Pump		WOHUA ZJP-300 4KW	1set
Roots Pump		WOHUA ZJP-1200 11KW	1set
Corrugated pipe		Φ108、￠89	Vacuum Pipe Shock Resistance
Pump air flow		1200L/S
Power consumption		44Kw
Butterfly valve		Ningbo GI-63 GI-100
Vacuum solenoid valve		Ningbo DDC-65	Automatic open or close with vacuum pump
Vacuum gauge		Shandong ZJ-54D
Final vacuum		≤10Pa	No-load
Pumping rate		From the atmospheric pressure dropped to 133 Pa≤20min
System leakage rate		0.005 Pa.m3/sec
Circulation System
Pipe material		304 seamless pipe
Circulation pump		Nanfang 7.5KW	1set
Power consumption		7.5Kw
Ball valve		Shanghai DG65	Comply with the standard of Q/IAKX002-97
Circulating fluid		Water	Provide by customer
Heat exchanger		BAODE BPHE	1set
Heating rate		＞1℃/min
Heating method		Steam heating system	Client provide Boiler
Control method		Manual/Auto control
Control System
System Monitoring Software		CHINA	1set
Vertical control cabinet		CHINA 1400×400×2000mm	Control, record
PLC		SIEMENS	1set
Thermocouple extension module		SIEMENS	2
Analog Input Module		SIEMENS	1
HMI		MCGS,CHINA Brand	1
Cable of HMI and PLC		CHINA
Constant current		CHINA	1
Switching Power Supply		Taiwan MW companies / 24V/5V
thermocouple		T-type thermocouple
vacuum gauge		Shandong ZJ-54D
AC contactor		SCHNEIDER
Air-break		SCHNEIDER
Electric wire		50㎡、35㎡、25㎡、10㎡、 6㎡、4㎡、2㎡	Electric wire

Layout:

Shipping pictures

A (1) A (2) A (3)

Installation pictures

Freeze dried products

Packaging & Shipping

1.Nomally shipping steps:

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2.Our packing and shipping:

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Our Services

Pre-Sales Service:

* Inquiry and consulting support.

*Quickly reaction.

*Factory inspection available anytime.

After-Sales Service:

*Prompt technical support

*Engineers available to service machinery overseas

*Installation &commissioning,good training for customers.

Our customer

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Certifications

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FAQ

Q1.What's your delivery method?

A1:We commonly use sea transportation, using container to deliver the goods through Shanghai Port.

Q2.What products can you provide?

A2:Our main product includes powder mixers,granulating equipments,drying equipments,capsule fillers,blister packing machines,tablet/capsule counting filling line,ampoule/vial/oral liquid filling line includes ultrasonic washing machine,sterilization oven,filling capping machine,labeling machine.

Q3. What's the payment terms?

A3:We will confirm the payment with you when quoting, like FCA, CIF or others.T/T is the main payment.

Q4.How do you ensure your product quality?

A4:We conduct inspections in every production procedure, and for finished products, we will take 100% inspection depend on international standards according to customer's requirements.

Q5:Does the machine power voltage meet buyers' factory power source?

A5: We can do it as your request.

Q6: Is it difficult to install the machine ?

A6: For standard small machines, the machines will be packed with no take apart, it comes to you to be a complete machine; you just need to connect power and compressed air to machine, then begin to operate the machine.

For large size machines, we will take the machine apart, on condition that we do our best to keep the machine easy to assembly.

You will get videos and instructions about installation of machine from us.