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Add : No.42,Lane 959, LeduWest Road, Songjiang District, Shanghai, China
Phone : 008621-67657880
E-mail : sales1@unipharmach.com
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JDG-100㎡ Vacuum Freeze Dryer Factory

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  • JDG-100
JDG-100㎡  Vacuum Freeze Dryer Factory  

JDG


Product Description

Applications
Vacuum freeze drying technology is currently worldwide most advanced technology for food dehydration processing. Compared with the commonly used drying method, the freeze-dried food produced with this technology features long period of quality assurance, good re-hydration nature, good-looking color, good flavor, taste and high content of nutritious components. The dried food basically remains unchanged in its volume and shape, looks like sponge and has no shrinking. This drying technology can be widely used in process of vegetables, fruits, condiments, aquatic products, biological products, medicine, beverage and etc.

Working principle

The vacuum freeze drying is a drying method for dehydration and preservation of substances. It sublimes the moisture in the pre-processed substance from solid state into gaseous state by -30 centigrade quick-freezing under the vacuum condition.

JDG series vacuum freeze drying equipment mainly includes food pre-freezing system, drying bin system, heating system, vacuum system, refrigerating system, material conveying system, medium system, pneumatic system, cleaning and sterilizing system.

Performance data for JDG-100 vacuum freeze dryer

JDG-100㎡

Construction

Technical Parameters

Remark

Base Structure

Effective area of shelves

102㎡


Input capacity

1020kg/batch


Maximum Condenser capacity

1200Kg/batch


Power supply

380V/50Hz/3P


Power consumption

195.5Kw


Cooling Water

100T/Hr  (T<28℃, P=0.1-0.15MPa=

recyclable

Main Structure

Separated type

(drying oven +machine system)

subject to the actual design

Weight

20000 Kg


Dry Chamber

Dry Chamber Material

SUS304/ 8mm


Door lock

Hand knob lock


Door Open direction

Right to left


Open angle

>110°


Door material

SUS304


Dry Chamber dimension

Cylinder  Φ2560×10600mm


Observation window

Frost-resistant glass

φ240mm、δ25~27

Installed on the front

Door seal

Medical O section silicone rubber seal


Temperature sensor

T-type thermocouple


Shelves (Heating Plates)

Shelf material

6063 aluminum alloy


Shelf dimension(L*W*H)

5000×600×15mm


Shelf quantity.(pc)

17+1 layers (total 36pcs)

Bilateral symmetry hanging type

The top layer of the shelves is temperature compensation

Distance between shelves

95mm


Aluminum alloy tray

CHINA   538*610*35*2

302 pcs x 2sets

Shelf lowest temperature

Room temperature


Shelf highest temperature

+100℃

Client provide Boiler

Condenser

Condenser Material

SUS304/ 8mm thick


Condenser Location

at the back of dry chamber


Coil pipe material

SUS304


Coil shape

Circular coil pipe


Coil pipe water catching area

≥100㎡


Refrigerant

R404a

Provided by customer

Defrost method

spray + immersion


Temperature sensor

T-type thermocouple


Condenser design temperature.              

-40℃,lowest -55℃


Cooling rate

+30~-40℃≤30min


Observation window

Frost-resistant glass

φ240、δ25~27

Installed on the side

Refrigerating Unit

Compressor.

Refcomp SW3L-9500  95HP 72kw  

Double screw compressor

2sets

Power consumption

144Kw


Refrigerant

R404a

Provide by customer

Shelf temperature uniformity

+/-1℃


Oil separator

JINWEI


Oil Filter

Shengzhou Jinhao


Oil pressure differential controller

Shanghai Fengshen


Gas-liquid separator

Shengzhou Jinhao


Dehumidification drying filter

Shengzhou Jinhao


Manometer

Shengzhou Jinhao


High voltage protection relay

Shengzhou Jinhao


water-cooled condenser

Zhejiang KAIDI

1set

Corrugated Damping Pipe

Shengzhou Jinhao


Manual stop valve

Shengzhou Jinhao


Refrigerating solenoid valve

Emerson (America)


Expansion valve

Danfoss (Danmark)


Refrigeration Return-pipe

φ57φ51φ38  

Stainless steel seamless pipe


Quick-Freezing Room

Temperature

≤-40℃


dimension (L*W*H)(mm)

5500×3600×4420

1 pc

Fan

210㎡

1 pc

Trolley (mm)

1650*1410*1720

3trolleys * 2sets

(when 1set work in  freeze-drying process; another set could work in quick-freezing process)

Trolley rails

12# Galvanized I-beam

30 meters rail is free  

Vacuum System

Initial vacuum System

Slide-valve vacuum pump

2H-120  11kw

WOHUA

1set

Roots Pump

WOHUA  ZJP-300  4KW  

1 set

Maintain Vacuum System

Water-ring Pump

WOHUA  2SK-6    11KW

1set

Roots Pump

WOHUA  ZJP-150  3KW

1set

Roots Pump

WOHUA  ZJP-300   4KW

1set

Roots Pump

WOHUA  ZJP-1200  11KW

1set

Corrugated pipe

Φ108、¢89

Vacuum Pipe Shock Resistance

Pump air flow

1200L/S


Power consumption

44Kw


Butterfly valve

Ningbo GI-63 GI-100


Vacuum solenoid valve

Ningbo DDC-65

Automatic open or close with vacuum pump

Vacuum gauge

Shandong ZJ-54D


Final vacuum

≤10Pa

No-load

Pumping rate

From the atmospheric pressure dropped to 133 Pa≤20min


System leakage rate

0.005 Pa.m3/sec


Circulation System

Pipe material

304 seamless pipe


Circulation pump

Nanfang 7.5KW  

1set

Power consumption

7.5Kw


Ball valve

Shanghai DG65

Comply with the standard of Q/IAKX002-97

Circulating fluid

Water

Provide by customer

Heat exchanger

BAODE  BPHE

1set

Heating rate

>1℃/min


Heating method

Steam heating system

Client provide Boiler

Control method

Manual/Auto control


Control System

System Monitoring Software

CHINA

1set

Vertical control cabinet

CHINA 1400×400×2000mm

Control, record

PLC

SIEMENS  

1set

Thermocouple extension module

SIEMENS  

2

Analog Input Module

SIEMENS

1

HMI

MCGS,CHINA Brand

1

Cable of HMI and PLC

CHINA


Constant current

CHINA

1

Switching Power Supply

Taiwan MW companies / 24V/5V


thermocouple

T-type thermocouple


vacuum gauge

Shandong ZJ-54D


AC contactor

SCHNEIDER


Air-break

SCHNEIDER


Electric wire

50㎡、35㎡、25㎡、10㎡、 6㎡、4㎡、2㎡

Electric wire

Layout: 

JDG-100 food freeze dryer layout


Shipping pictures

A (1)A (2)A (3)


Installation pictures




JDG-50-1JDG-50-5JDG-50-2JDG-50-3JDG-50-6JDG-50-7

Freeze dried products

C (1)

C (2)

Packaging & Shipping

 1.Nomally shipping steps:

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2.Our packing and shipping: 

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Our Services

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     Pre-Sales Service:             

                                                         

         * Inquiry and consulting support.       

                                       

         *Quickly reaction.                     

                                                

          *Factory inspection available anytime.

 

 

      After-Sales Service:

 

         *Prompt technical support

 

        *Engineers available to service machinery overseas

 

        *Installation &commissioning,good training for customers.

 

 

Our customer

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Certifications

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Company Information

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FAQ

 Q1.What's your delivery method?

 A1:We commonly use sea transportation, using container to deliver the goods through Shanghai Port.

 

Q2.What products can you provide?

A2:Our main product includes powder mixers,granulating equipments,drying equipments,capsule fillers,blister packing machines,tablet/capsule counting filling line,ampoule/vial/oral liquid filling line includes ultrasonic washing machine,sterilization oven,filling capping machine,labeling machine.

 

Q3. What's the payment terms?

A3:We will confirm the payment with you when quoting, like FCA, CIF or others.T/T is the main payment.

 

Q4.How do you ensure your product quality?

A4:We conduct inspections in every production procedure, and for finished products, we will take 100% inspection depend on international standards according to customer's requirements.

 

Q5:Does the machine power voltage meet buyers' factory power source?

A5: We can do it as your request.

 

Q6: Is it difficult to install the machine ?

A6: For standard small machines, the machines will be packed with no take apart, it comes to you to be a complete machine; you just need to connect power and compressed air to machine, then begin to operate the machine.

For large size machines, we will take the machine apart, on condition that we do our best to keep the machine easy to assembly.

You will get videos and instructions about installation of machine from us.

 

ABOUT US

Shanghai Universal pharmaceutical machinery co.ltd. is a professional manufacturer and supplier for pharmaceutical machinery, packing machinery and also production lines.

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CONTACT US

   Add : No.42,Lane 959,LeduWest Road,Songjiang District,Shanghai,China
   Tel:008621-67657880
   Fax:008621-67657882
   E-mail : sales1@unipharmach.com
Copyright  2019  Shanghai Universal Pharmaceutical Machinery Co.,Ltd.
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