JDG-100
Product Description
Applications
Vacuum freeze drying technology is currently worldwide most advanced technology for food dehydration processing. Compared with the commonly used drying method, the freeze-dried food produced with this technology features long period of quality assurance, good re-hydration nature, good-looking color, good flavor, taste and high content of nutritious components. The dried food basically remains unchanged in its volume and shape, looks like sponge and has no shrinking. This drying technology can be widely used in process of vegetables, fruits, condiments, aquatic products, biological products, medicine, beverage and etc.
Working principle
The vacuum freeze drying is a drying method for dehydration and preservation of substances. It sublimes the moisture in the pre-processed substance from solid state into gaseous state by -30 centigrade quick-freezing under the vacuum condition.
JDG series vacuum freeze drying equipment mainly includes food pre-freezing system, drying bin system, heating system, vacuum system, refrigerating system, material conveying system, medium system, pneumatic system, cleaning and sterilizing system.
Performance data for JDG-100 vacuum freeze dryer
JDG-100㎡ | |||
Construction | Technical Parameters | Remark | |
Base Structure | |||
Effective area of shelves | 102㎡ | ||
Input capacity | 1020kg/batch | ||
Maximum Condenser capacity | 1200Kg/batch | ||
Power supply | 380V/50Hz/3P | ||
Power consumption | 195.5Kw | ||
Cooling Water | 100T/Hr (T<28℃, P=0.1-0.15MPa= | recyclable | |
Main Structure | Separated type (drying oven +machine system) | subject to the actual design | |
Weight | 20000 Kg | ||
Dry Chamber | |||
Dry Chamber Material | SUS304/ 8mm | ||
Door lock | Hand knob lock | ||
Door Open direction | Right to left | ||
Open angle | >110° | ||
Door material | SUS304 | ||
Dry Chamber dimension | |||
Observation window | Frost-resistant glass φ240mm、δ25~27 | Installed on the front | |
Door seal | Medical O section silicone rubber seal | ||
Temperature sensor | T-type thermocouple | ||
Shelves (Heating Plates) | |||
Shelf material | 6063 aluminum alloy | ||
Shelf dimension(L*W*H) | 5000×600×15mm | ||
Shelf quantity.(pc) | 17+1 layers (total 36pcs) Bilateral symmetry hanging type | The top layer of the shelves is temperature compensation | |
Distance between shelves | 95mm | ||
Aluminum alloy tray | CHINA 538*610*35*2 | 302 pcs x 2sets | |
Shelf lowest temperature | Room temperature | ||
+100℃ | Client provide Boiler | ||
Condenser | |||
Condenser Material | SUS304/ 8mm thick | ||
Condenser Location | at the back of dry chamber | ||
Coil pipe material | SUS304 | ||
Coil shape | Circular coil pipe | ||
Coil pipe water catching area | ≥100㎡ | ||
Refrigerant | R404a | Provided by customer | |
Defrost method | spray + immersion | ||
Temperature sensor | T-type thermocouple | ||
-40℃,lowest -55℃ | |||
Cooling rate | +30~-40℃≤30min | ||
Observation window | Frost-resistant glass φ240、δ25~27 | Installed on the side | |
Refrigerating Unit | |||
Compressor. | Refcomp SW3L-9500 95HP 72kw Double screw compressor | 2sets | |
Power consumption | 144Kw | ||
Refrigerant | R404a | Provide by customer | |
Shelf temperature uniformity | +/-1℃ | ||
Oil separator | JINWEI | ||
Oil Filter | Shengzhou Jinhao | ||
Oil pressure differential controller | Shanghai Fengshen | ||
Gas-liquid separator | Shengzhou Jinhao | ||
Dehumidification drying filter | Shengzhou Jinhao | ||
Manometer | Shengzhou Jinhao | ||
High voltage protection relay | Shengzhou Jinhao | ||
Zhejiang KAIDI | 1set | ||
Corrugated Damping Pipe | Shengzhou Jinhao | ||
Manual stop valve | Shengzhou Jinhao | ||
Refrigerating solenoid valve | Emerson (America) | ||
Expansion valve | Danfoss (Danmark) | ||
Refrigeration Return-pipe | φ57φ51φ38 Stainless steel seamless pipe | ||
Quick-Freezing Room | |||
Temperature | ≤-40℃ | ||
dimension (L*W*H)(mm) | 5500×3600×4420 | 1 pc | |
Fan | 210㎡ | 1 pc | |
Trolley (mm) | 1650*1410*1720 | 3trolleys * 2sets (when 1set work in freeze-drying process; another set could work in quick-freezing process) | |
Trolley rails | 12# Galvanized I-beam | 30 meters rail is free | |
Vacuum System | |||
Initial vacuum System | |||
Slide-valve vacuum pump | 2H-120 11kw WOHUA | 1set | |
Roots Pump | WOHUA ZJP-300 4KW | 1 set | |
Maintain Vacuum System | |||
Water-ring Pump | WOHUA 2SK-6 11KW | 1set | |
Roots Pump | WOHUA ZJP-150 3KW | 1set | |
Roots Pump | WOHUA ZJP-300 4KW | 1set | |
Roots Pump | WOHUA ZJP-1200 11KW | 1set | |
Corrugated pipe | Φ108、¢89 | Vacuum Pipe Shock Resistance | |
Pump air flow | 1200L/S | ||
Power consumption | 44Kw | ||
Butterfly valve | Ningbo GI-63 GI-100 | ||
Vacuum solenoid valve | Ningbo DDC-65 | Automatic open or close with vacuum pump | |
Vacuum gauge | Shandong ZJ-54D | ||
Final vacuum | ≤10Pa | No-load | |
Pumping rate | From the atmospheric pressure dropped to 133 Pa≤20min | ||
System leakage rate | 0.005 Pa.m3/sec | ||
Circulation System | |||
Pipe material | 304 seamless pipe | ||
Circulation pump | Nanfang 7.5KW | 1set | |
Power consumption | 7.5Kw | ||
Ball valve | Shanghai DG65
| Comply with the standard of Q/IAKX002-97 | |
Circulating fluid | Water | Provide by customer | |
Heat exchanger | BAODE BPHE | 1set | |
Heating rate | >1℃/min | ||
Heating method | Steam heating system | Client provide Boiler | |
Control method | Manual/Auto control | ||
Control System | |||
System Monitoring Software |
CHINA | 1set | |
Vertical control cabinet | CHINA 1400×400×2000mm | Control, record | |
PLC | SIEMENS | 1set | |
Thermocouple extension module | SIEMENS | 2 | |
Analog Input Module | SIEMENS | 1 | |
HMI | MCGS,CHINA Brand | 1 | |
Cable of HMI and PLC | CHINA | ||
Constant current | CHINA | 1 | |
Switching Power Supply | Taiwan MW companies / 24V/5V | ||
thermocouple | T-type thermocouple | ||
vacuum gauge | Shandong ZJ-54D | ||
AC contactor | SCHNEIDER | ||
Air-break | SCHNEIDER | ||
Electric wire | 50㎡、35㎡、25㎡、10㎡、 6㎡、4㎡、2㎡ | Electric wire |
Layout:
Shipping pictures
Installation pictures
Freeze dried products
Packaging & Shipping
1.Nomally shipping steps:
2.Our packing and shipping:
Pre-Sales Service:
* Inquiry and consulting support.
*Quickly reaction.
*Factory inspection available anytime.
After-Sales Service:
*Prompt technical support
*Engineers available to service machinery overseas
*Installation &commissioning,good training for customers.
Q1.What's your delivery method?
A1:We commonly use sea transportation, using container to deliver the goods through Shanghai Port.
Q2.What products can you provide?
A2:Our main product includes powder mixers,granulating equipments,drying equipments,capsule fillers,blister packing machines,tablet/capsule counting filling line,ampoule/vial/oral liquid filling line includes ultrasonic washing machine,sterilization oven,filling capping machine,labeling machine.
Q3. What's the payment terms?
A3:We will confirm the payment with you when quoting, like FCA, CIF or others.T/T is the main payment.
Q4.How do you ensure your product quality?
A4:We conduct inspections in every production procedure, and for finished products, we will take 100% inspection depend on international standards according to customer's requirements.
Q5:Does the machine power voltage meet buyers' factory power source?
A5: We can do it as your request.
Q6: Is it difficult to install the machine ?
A6: For standard small machines, the machines will be packed with no take apart, it comes to you to be a complete machine; you just need to connect power and compressed air to machine, then begin to operate the machine.
For large size machines, we will take the machine apart, on condition that we do our best to keep the machine easy to assembly.
You will get videos and instructions about installation of machine from us.
Product Description
Applications
Vacuum freeze drying technology is currently worldwide most advanced technology for food dehydration processing. Compared with the commonly used drying method, the freeze-dried food produced with this technology features long period of quality assurance, good re-hydration nature, good-looking color, good flavor, taste and high content of nutritious components. The dried food basically remains unchanged in its volume and shape, looks like sponge and has no shrinking. This drying technology can be widely used in process of vegetables, fruits, condiments, aquatic products, biological products, medicine, beverage and etc.
Working principle
The vacuum freeze drying is a drying method for dehydration and preservation of substances. It sublimes the moisture in the pre-processed substance from solid state into gaseous state by -30 centigrade quick-freezing under the vacuum condition.
JDG series vacuum freeze drying equipment mainly includes food pre-freezing system, drying bin system, heating system, vacuum system, refrigerating system, material conveying system, medium system, pneumatic system, cleaning and sterilizing system.
Performance data for JDG-100 vacuum freeze dryer
JDG-100㎡ | |||
Construction | Technical Parameters | Remark | |
Base Structure | |||
Effective area of shelves | 102㎡ | ||
Input capacity | 1020kg/batch | ||
Maximum Condenser capacity | 1200Kg/batch | ||
Power supply | 380V/50Hz/3P | ||
Power consumption | 195.5Kw | ||
Cooling Water | 100T/Hr (T<28℃, P=0.1-0.15MPa= | recyclable | |
Main Structure | Separated type (drying oven +machine system) | subject to the actual design | |
Weight | 20000 Kg | ||
Dry Chamber | |||
Dry Chamber Material | SUS304/ 8mm | ||
Door lock | Hand knob lock | ||
Door Open direction | Right to left | ||
Open angle | >110° | ||
Door material | SUS304 | ||
Dry Chamber dimension | |||
Observation window | Frost-resistant glass φ240mm、δ25~27 | Installed on the front | |
Door seal | Medical O section silicone rubber seal | ||
Temperature sensor | T-type thermocouple | ||
Shelves (Heating Plates) | |||
Shelf material | 6063 aluminum alloy | ||
Shelf dimension(L*W*H) | 5000×600×15mm | ||
Shelf quantity.(pc) | 17+1 layers (total 36pcs) Bilateral symmetry hanging type | The top layer of the shelves is temperature compensation | |
Distance between shelves | 95mm | ||
Aluminum alloy tray | CHINA 538*610*35*2 | 302 pcs x 2sets | |
Shelf lowest temperature | Room temperature | ||
+100℃ | Client provide Boiler | ||
Condenser | |||
Condenser Material | SUS304/ 8mm thick | ||
Condenser Location | at the back of dry chamber | ||
Coil pipe material | SUS304 | ||
Coil shape | Circular coil pipe | ||
Coil pipe water catching area | ≥100㎡ | ||
Refrigerant | R404a | Provided by customer | |
Defrost method | spray + immersion | ||
Temperature sensor | T-type thermocouple | ||
-40℃,lowest -55℃ | |||
Cooling rate | +30~-40℃≤30min | ||
Observation window | Frost-resistant glass φ240、δ25~27 | Installed on the side | |
Refrigerating Unit | |||
Compressor. | Refcomp SW3L-9500 95HP 72kw Double screw compressor | 2sets | |
Power consumption | 144Kw | ||
Refrigerant | R404a | Provide by customer | |
Shelf temperature uniformity | +/-1℃ | ||
Oil separator | JINWEI | ||
Oil Filter | Shengzhou Jinhao | ||
Oil pressure differential controller | Shanghai Fengshen | ||
Gas-liquid separator | Shengzhou Jinhao | ||
Dehumidification drying filter | Shengzhou Jinhao | ||
Manometer | Shengzhou Jinhao | ||
High voltage protection relay | Shengzhou Jinhao | ||
Zhejiang KAIDI | 1set | ||
Corrugated Damping Pipe | Shengzhou Jinhao | ||
Manual stop valve | Shengzhou Jinhao | ||
Refrigerating solenoid valve | Emerson (America) | ||
Expansion valve | Danfoss (Danmark) | ||
Refrigeration Return-pipe | φ57φ51φ38 Stainless steel seamless pipe | ||
Quick-Freezing Room | |||
Temperature | ≤-40℃ | ||
dimension (L*W*H)(mm) | 5500×3600×4420 | 1 pc | |
Fan | 210㎡ | 1 pc | |
Trolley (mm) | 1650*1410*1720 | 3trolleys * 2sets (when 1set work in freeze-drying process; another set could work in quick-freezing process) | |
Trolley rails | 12# Galvanized I-beam | 30 meters rail is free | |
Vacuum System | |||
Initial vacuum System | |||
Slide-valve vacuum pump | 2H-120 11kw WOHUA | 1set | |
Roots Pump | WOHUA ZJP-300 4KW | 1 set | |
Maintain Vacuum System | |||
Water-ring Pump | WOHUA 2SK-6 11KW | 1set | |
Roots Pump | WOHUA ZJP-150 3KW | 1set | |
Roots Pump | WOHUA ZJP-300 4KW | 1set | |
Roots Pump | WOHUA ZJP-1200 11KW | 1set | |
Corrugated pipe | Φ108、¢89 | Vacuum Pipe Shock Resistance | |
Pump air flow | 1200L/S | ||
Power consumption | 44Kw | ||
Butterfly valve | Ningbo GI-63 GI-100 | ||
Vacuum solenoid valve | Ningbo DDC-65 | Automatic open or close with vacuum pump | |
Vacuum gauge | Shandong ZJ-54D | ||
Final vacuum | ≤10Pa | No-load | |
Pumping rate | From the atmospheric pressure dropped to 133 Pa≤20min | ||
System leakage rate | 0.005 Pa.m3/sec | ||
Circulation System | |||
Pipe material | 304 seamless pipe | ||
Circulation pump | Nanfang 7.5KW | 1set | |
Power consumption | 7.5Kw | ||
Ball valve | Shanghai DG65
| Comply with the standard of Q/IAKX002-97 | |
Circulating fluid | Water | Provide by customer | |
Heat exchanger | BAODE BPHE | 1set | |
Heating rate | >1℃/min | ||
Heating method | Steam heating system | Client provide Boiler | |
Control method | Manual/Auto control | ||
Control System | |||
System Monitoring Software |
CHINA | 1set | |
Vertical control cabinet | CHINA 1400×400×2000mm | Control, record | |
PLC | SIEMENS | 1set | |
Thermocouple extension module | SIEMENS | 2 | |
Analog Input Module | SIEMENS | 1 | |
HMI | MCGS,CHINA Brand | 1 | |
Cable of HMI and PLC | CHINA | ||
Constant current | CHINA | 1 | |
Switching Power Supply | Taiwan MW companies / 24V/5V | ||
thermocouple | T-type thermocouple | ||
vacuum gauge | Shandong ZJ-54D | ||
AC contactor | SCHNEIDER | ||
Air-break | SCHNEIDER | ||
Electric wire | 50㎡、35㎡、25㎡、10㎡、 6㎡、4㎡、2㎡ | Electric wire |
Layout:
Shipping pictures
Installation pictures
Freeze dried products
Packaging & Shipping
1.Nomally shipping steps:
2.Our packing and shipping:
Pre-Sales Service:
* Inquiry and consulting support.
*Quickly reaction.
*Factory inspection available anytime.
After-Sales Service:
*Prompt technical support
*Engineers available to service machinery overseas
*Installation &commissioning,good training for customers.
Q1.What's your delivery method?
A1:We commonly use sea transportation, using container to deliver the goods through Shanghai Port.
Q2.What products can you provide?
A2:Our main product includes powder mixers,granulating equipments,drying equipments,capsule fillers,blister packing machines,tablet/capsule counting filling line,ampoule/vial/oral liquid filling line includes ultrasonic washing machine,sterilization oven,filling capping machine,labeling machine.
Q3. What's the payment terms?
A3:We will confirm the payment with you when quoting, like FCA, CIF or others.T/T is the main payment.
Q4.How do you ensure your product quality?
A4:We conduct inspections in every production procedure, and for finished products, we will take 100% inspection depend on international standards according to customer's requirements.
Q5:Does the machine power voltage meet buyers' factory power source?
A5: We can do it as your request.
Q6: Is it difficult to install the machine ?
A6: For standard small machines, the machines will be packed with no take apart, it comes to you to be a complete machine; you just need to connect power and compressed air to machine, then begin to operate the machine.
For large size machines, we will take the machine apart, on condition that we do our best to keep the machine easy to assembly.
You will get videos and instructions about installation of machine from us.