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Add : No.42,Lane 959, LeduWest Road, Songjiang District, Shanghai, China
Phone : 008621-67657880
E-mail : sales1@unipharmach.com
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JDG-30 Food Freeze Dryer for Pet food

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  • JDG-30
JDG-30 Food Freeze Dryer for Pet food JDG-200-1


Product Description

Applications

Vacuum freeze drying technology is currently worldwide most advanced technology for food dehydration processing. Compared with the commonly used drying method, the freeze-dried food produced with this technology features long period of quality assurance, good re-hydration nature, good-looking color, good flavor, taste and high content of nutritious components. The dried food basically remains unchanged in its volume and shape, looks like sponge and has no shrinking. This drying technology can be widely used in process of vegetables, fruits, condiments, aquatic products, biological products, medicine, beverage and etc.

Working principle

The vacuum freeze drying is a drying method for dehydration and preservation of substances. It sublimes the moisture in the pre-processed substance from solid state into gaseous state by -30 centigrade quick-freezing under the vacuum condition.

JDG series vacuum freeze drying equipment mainly includes food pre-freezing system, drying bin system, heating system, vacuum system, refrigerating system, material conveying system, medium system, pneumatic system, cleaning and sterilizing system.

Performance data for JDG-20 vacuum freeze dryer

JDG-30㎡

Construction

Technical Parameters

Remark

Base Structure

Effective area of shelves

30㎡


Input capacity

300kg/batch


Maximum

Condenser capacity

450Kg/batch


Power supply

380V/50Hz/3Phase

According to customer’s Voltage

Power consumption

99.05Kw


Cooling Water

30T/Hr(T<28℃, P=0.1-0.15MPa)

Recyclable

Provided by customer

Main Structure

Separated type

subject to the actual

design

Weight

9500 Kg


Dry Chamber

Dry Chamber Material

SUS304/ 6mm thickness


Door lock

Hand knob lock


Door Open direction

Right to left

Decided by customer

Open angle

>110°


Door material

SUS304


Dry Chamber Shape and dimension

Cylinder φ1920×6500mm


Observation window

Frost-resistant glass

φ240、δ25~27

Installed on the front

Door seal

Medical o section silicone rubber seal


Temperature sensor

T-type thermocouple


Shelves (Heating Plates)

Shelf material

6063 aluminum alloy


Shelf quantity.(pc)

8+1 layers (total 18 pieces)

The top layer of the shelves is temperature

compensation

Aluminum alloy tray

610*538*30*2mm

96pcs x2sets, total 192pcs

Distance between shelves

95mm


Shelf dimension(L*W*H)

3300*600*15mm/piece

total 18pcs

Shelf lowest temperature

Room temperature


Shelf highest temperature

+100℃


Heating power consumption

24Kw/380V/50Hz    


Condenser

Condenser Material

SUS304/ 6mm thick


Shape and dimension

At the back of the dry chamber


Coil pipe material

SUS304


Coil shape

Circular coil pipe


Coil pipe water catching area

≥30㎡


Defrost method

spray + immersion


Refrigerant

R404A

Provided by customer

Temperature sensor

T-type thermocouple


Condenser design temperature.              

-40℃,lowest -55℃


Cooling rate

+30~-40℃≤30min


Observation window

Frost-resistant glass

φ240、δ25~27

Installed on the front

Refrigerating Unit

Compressor

Refcomp SW3L-7000  70HP

low temperature screw compressor

1set

Power consumption

52Kw


Refrigerant

R404A

Prepared by customer

Shelf temperature uniformity

+/-1℃


Oil separator

PAIERKE

1set

Oil Filter

Refcomp

1set

Oil pressure differential controller

Shanghai Fengshen

1set

Gas-liquid separator

CHINA

1set

Dehumidification drying filter

Shengzhou Jinhao

1set

Manometer

Shengzhou Jinhao

3set

High voltage protection relay

Shengzhou Jinhao

1set

water-cooled condenser

Zhejiang KAIDI

1set

Corrugated Damping Pipe

Shengzhou Jinhao

2pcs

Manual stop valve

Shengzhou Jinhao

1set

Refrigerating solenoid valve

Emerson (America)

1set

Expansion valve

Danfoss (Danmark)

1set

Refrigeration Return-pipe

φ57φ51φ38  seamless pipe


Vacuum System

Water-ring Pump

BOSHAN 2BV—5111  5.5KW

1set

Roots vacuum pump

HAIZHEN  ZJP- 70  1.5KW

1 set

Roots vacuum pump

HAIZHEN  ZJP- 150  3KW

1 set

Roots vacuum pump

HAIZHEN  ZJP- 600  5.5KW

1 set

Corrugated pipe

φ76、φ108

Vacuum Pipe

Shock Resistance

Pump air flow

600L/S


Power consumption

15.5Kw


Butterfly valve

Ningbo  GI-63  


Butterfly valve

Ningbo  GI-100  


Vacuum ball valve

Ningbo DN25


Vacuum ball valve

Ningbo DN40


Vacuum ball valve

Ningbo DN50


Vacuum electromagnetic valve

Ningbo

Automatic open or close with vacuum pump

vacuum gauge

Shandong  ZJ-54D


Final vacuum

5Pa

No-load

Pumping rate

From the atmospheric pressure dropped to 133 Pa≤30min


System leakage rate

0.005 Pa.m3/sec


Circulation System

Pipe material

304 seamless pipe


Circulation pump

NANFANG 2.2KW  

1set

Power consumption

30.2Kw


Ball valve

Shanghai DG50

Comply with the standard of Q/IAKX002-97

Circulating fluid

Water


Heat exchanger

BAODE

1set

Heating rate

>1℃/min


Heating method

Electric heating Pipe,

4Kw/pc x 7pcs 28kw

Could use steam heating system if customer have

Control method

Manual/Auto control


Circulating fluid tank dimension

¢400*500


Heating tank

¢350*400


Control System

System Monitoring Software

China

1set

Vertical control cabinet

China Shuanglong

1200×350×1600mm

Control,record

PLC

SIEMENS

1set

Thermocouple extension module

SIEMENS

2set

Analog Input Module

SIEMENS

1set

HMI

MCGS

1set

Cable of HMI and PLC



Constant current


1

Switching Power Supply

Taiwan MW company / 24V/5V

24V 1pc; 5V 1pc

Temperature sensor

T-type thermocouple


vacuum gauge

Shandong ZJ-54D

2

AC contactor

SCHNEIDER


Air-break

SCHNEIDER


Electric wire

10㎡、 6㎡、4㎡、2㎡、1㎡


Quick-freezing Room

Temperature

≤-40℃


Room Dimension

(L*W*H)(mm)

4000*3000*3500mm

1 set

Fan

85㎡   1.35kw

1 set

Trolley (mm)

1080*145*1240  

3sets


Shipping pictures

A (1)A (2)A (3)


Installation pictures

B (2)

B (3)

B (4)

B (4)


Freeze dried products

C (1)

C (2)

Packaging & Shipping

 1.Nomally shipping steps:

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2.Our packing and shipping: 

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Our Services

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     Pre-Sales Service:             

                                                         

         * Inquiry and consulting support.       

                                       

         *Quickly reaction.                     

                                                

          *Factory inspection available anytime.

 

 

      After-Sales Service:

 

         *Prompt technical support

 

        *Engineers available to service machinery overseas

 

        *Installation &commissioning,good training for customers.

 

 

Our customer

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Certifications

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Company Information

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FAQ

 Q1.What's your delivery method?

 A1:We commonly use sea transportation, using container to deliver the goods through Shanghai Port.

 

Q2.What products can you provide?

A2:Our main product includes powder mixers,granulating equipments,drying equipments,capsule fillers,blister packing machines,tablet/capsule counting filling line,ampoule/vial/oral liquid filling line includes ultrasonic washing machine,sterilization oven,filling capping machine,labeling machine.

 

Q3. What's the payment terms?

A3:We will confirm the payment with you when quoting, like FCA, CIF or others.T/T is the main payment.

 

Q4.How do you ensure your product quality?

A4:We conduct inspections in every production procedure, and for finished products, we will take 100% inspection depend on international standards according to customer's requirements.

 

Q5:Does the machine power voltage meet buyers' factory power source?

A5: We can do it as your request.

 

Q6: Is it difficult to install the machine ?

A6: For standard small machines, the machines will be packed with no take apart, it comes to you to be a complete machine; you just need to connect power and compressed air to machine, then begin to operate the machine.

For large size machines, we will take the machine apart, on condition that we do our best to keep the machine easy to assembly.

You will get videos and instructions about installation of machine from us.

 

ABOUT US

Shanghai Universal pharmaceutical machinery co.ltd. is a professional manufacturer and supplier for pharmaceutical machinery, packing machinery and also production lines.

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CONTACT US

   Add : No.42,Lane 959,LeduWest Road,Songjiang District,Shanghai,China
   Tel:008621-67657880
   Fax:008621-67657882
   E-mail : sales1@unipharmach.com
Copyright  2019  Shanghai Universal Pharmaceutical Machinery Co.,Ltd.
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