Pharmaceutical Freeze Dryer/ Lyophilizer for injectables and API (GZL)
Applications:
Mainly used in pharmaceutical industry for producing sterile API or injectables such as blood, vaccine, biological product, antibody product, antibiotics, oncology products and etc. The Ice capacity from 4KG to 1, 000KG. The machine has compact design to reduce the occupation of plant area. Machine compliance with GMP, all the system has modular design, more easily for maintenance and operation, and its best choice before mass production started.
Features:
It is made of several systems like chamber/door, shevles/ice condenser, isolation valve(butterfly valve or mushroom valve)/refrigeration system, vacuum system/circulation system, hydraulic system, CIP/SIP system and automatic control system.
We use main components from world top brand like BOC Edwards vacuum pump, Bitzer compressor, Japanese KOBELCO or MYCOM screw compressor, plate heat exchanger, Grundofs circulation pump, NASH water ring pum, German GEMÜ /Bü Rkert valves, Edwards/MKS vacuum gauge, German WIKA pressure gauge, Siemens PLC and etc. So the stable quality can be guaranteed.
Compact design, Reliability running under high performance, vacuum or air filled stoppering, Eutectic device detector are available. Control system designed with multirecipe, user can choose different recipe for different process. The control system can automatically validate the machine performance before each production cycle, thus the safety for each production cycle can be ensured.
Customer options:
1. Eutectic point detector
2. Organic solvent collector.
3. Inter-shelf distance adjust mechanism
4. Vacuum or air filled stoppering (with pressure adjustable)
5. Sampling device
6. CIP/SIP
7. Chamber isolation valve with mushroom/butterfly type.
8. Constant height loading(pizza door)
9. Filter integrity tester/water intrusion test(WIT)
10. Vials Automatic Loading and Unloading System
(fixed row-by-row or flexible AGV: Automatic guided vehicle)
| GZL | 0.2 | 0.5 | 1 | 2 | 3 | 5 | 7.5 | 10 | 13 | 15 | 20 | 25 | 30 | 40 | 50 | |
| Usable Shelf Area | m2 | 0.27 | 0.54 | 1.08 | 2.16 | 3.24 | 5.40 | 7.56 | 9.72 | 12.96 | 14.40 | 19.73 | 24.59 | 29.60 | 41.86 | 49.34 |
| Ice Capacity | kg | 4 | 10 | 20 | 40 | 60 | 100 | 150 | 200 | 250 | 300 | 400 | 500 | 600 | 800 | 1000 |
| Vials Capacity (Φ 22mm: ~10ml) | vials | 550 | 1100 | 2300 | 4600 | 6900 | 11200 | 15700 | 20200 | 27000 | 30000 | 41300 | 51600 | 63300 | 87600 | 100800 |
| Vials Capacity (Φ 16mm: ~5ml) | vials | 1000 | 2100 | 4300 | 8600 | 13000 | 22000 | 30800 | 39600 | 52900 | 58800 | 80900 | 101100 | 114900 | 171600 | 200000 |
| Shelf Dimensions(L) | mm | 450 | 450 | 600 | 900 | 900 | 1200 | 1200 | 1200 | 1200 | 1200 | 1495 | 1495 | 1800 | 2000 | 2200 |
| Shelf Dimensions(W) | mm | 300 | 300 | 450 | 600 | 600 | 900 | 900 | 900 | 1200 | 1200 | 1200 | 1495 | 1495 | 1495 | 1495 |
| Number of Shelves | loaf | 2+1 | 4+1 | 4+1 | 4+1 | 6+1 | 5+1 | 7+1 | 9+1 | 9+1 | 10+1 | 11+1 | 11+1 | 11+1 | 14+1 | 15+1 |
| Shelf Spacing | mm | 100 | 100 | 100 | 100 | 100 | 100 | 100 | 100 | 100 | 90 | 100 | 100 | 100 | 90 | 90 |
| Power Supply | kw | 4.5 | 6 | 14 | 21 | 29 | 43 | 54 | 66 | 85 | 85 | 117 | 133 | 152 | 184 | 230 |
| Cooling Water | m3/hr | N/A | N/A | 5 | 6.5 | 10 | 13 | 16 | 20 | 24 | 24 | 34 | 40 | 40 | 45 | 70 |
| Overall Dimensions(L) | mm | 1400 | 1600 | 2200 | 3600 | 3900 | 4500 | 4700 | 5200 | 6500 | 6500 | 7300 | 7300 | 7600 | 8000 | 8100 |
| Overall Dimensions(W) | mm | 1000 | 1100 | 1200 | 1750 | 2200 | 2300 | 2300 | 2200 | 2300 | 2300 | 3000 | 3000 | 3000 | 3200 | 4800 |
| Overall Dimensions(H) | mm | 1900 | 2100 | 2500 | 2850 | 3100 | 3100 | 3400 | 3800 | 3900 | 3900 | 4200 | 4200 | 4200 | 4600 | 4800 |
| Approximate Weight | ton | 1 | 1.5 | 2 | 3 | 4.5 | 7 | 8.5 | 10 | 12.5 | 13 | 17.5 | 20 | 25 | 30 | 32 |
1.Nomally shipping steps:
2.Our packing and shipping:
Pre-Sales Service:
* Inquiry and consulting support.
*Quickly reaction.
*Factory inspection available anytime.
After-Sales Service:
*Prompt technical support
*Engineers available to service machinery overseas
*Installation &commissioning,good training for customers.
Q1.What's your delivery method?
A1:We commonly use sea transportation, using container to deliver the goods through Shanghai Port.
Q2.What products can you provide?
A2:Our main product includes powder mixers,granulating equipments,drying equipments,capsule fillers,blister packing machines,tablet/capsule counting filling line,ampoule/vial/oral liquid filling line includes ultrasonic washing machine,sterilization oven,filling capping machine,labeling machine.
Q3. What's the payment terms?
A3:We will confirm the payment with you when quoting, like FCA, CIF or others.T/T is the main payment.
Q4.How do you ensure your product quality?
A4:We conduct inspections in every production procedure, and for finished products, we will take 100% inspection depend on international standards according to customer's requirements.
Q5:Does the machine power voltage meet buyers' factory power source?
A5: We can do it as your request.
Q6: Is it difficult to install the machine ?
A6: For standard small machines, the machines will be packed with no take apart, it comes to you to be a complete machine; you just need to connect power and compressed air to machine, then begin to operate the machine.
For large size machines, we will take the machine apart, on condition that we do our best to keep the machine easy to assembly.
You will get videos and instructions about installation of machine from us.
SUPM is a national high-tech enterprise integrating R&D, production, sales and related services of pharmaceuticals, food, cosmetics industries.
