With CIP online cleaning system, the D- type coating machines in addition to possess all the functions and characteristics of the C-type machine, but also have the following characteristics:
1. Different parts of the main machine collocated with a number of nozzles for cleaning machine on-line.
2. Configured the independent cleaning liquid booster distribution station to make sure the pressure of cleaning liquid form every spray header get up to 0.6Mpa and wash the coating machine effectively.
3. Configured the cycle cleaning and drainage systems for the cleaning process to choose
4. Under the control of the PLC, can program a number of cleaning procedures
5. Under the control of the PLC, dry the remanent water of each nozzle by compressed air.
6. Under the control of the PLC, implement fully automatic washing and drying process.
Main technical parameters of BGB-D type coating machine (with CIP).
1. The control system consists of PLC and HMI. The design is reasonable
And programming is flexible, which are adapt to the different needs of pharmaceutical technology, thus featuring reliable work, stable performance and conforming to the requirement of GMP.
2. Under the action of the agitation of streamline guide plate, the tablet cores are tumbling smoothly and exchanging frequently, thus elimination the phenomenon of tablet cores falling from a high place and the collide, so that solve the problems of broken pieces and chipped edged and also improve the rate of finished products. The narrow surface of the guide plate eliminates the adhesion of coating material on its surface, thus saving the coating material and improving the quality of medicine.
3. The peristaltic pump with constant pressure and variable eliminates the need for a return pipe. The turning radius of the drum varies with the pressure. The slurry output and the quantity of slurry sprayed are balanced from plugging-up, and saving the coating material, moreover the cleaning is simple, without deed corner.
4. The spray gun is specially designed for film coating machine with even atomization and large coverage of spraying. The universal adjustable spray head makes the cleaning mechanism of spray gun unaffected by charge quantity, so that coating can proceed continuously, thus reducing the coating time and saving coating material.
5. Display and control the negative pressure in the coating drum
We have set up a negative pressure detecting point in the upper box of the coating machine and installed a 2300-1kpa pressure differential gauge(made by the USA Dwyer Co) on the operating console, operator can operate the touch screen according to the technological specification (for instance, the negative pressure being 10PA), and control the speed of exhaust fan, so as to control the negative pressure in the drum.
6. Display and control of the speed of heat-supply air
We have set up an air-speed detecting point in the heat-supply air pipe and installed a 2001AV air speed gage(made by the USA Dwyer Co. )on the operating console, the operator can operate the touch screen according to the technologically specified air speed value(8m/s), so as to control the speed of hot air fan and meet the demand for air supply.
7. Display and control of temperature value
Temperature sensors are installed at the air inlet and outlet of the film coating machine. After the temperature signal is inputted to the PLC and compared with the set value(90), the heat exchange is automatically controlled, thus achieving the control of film coating temperature value.
|Production capacity (kg/batch)||350|
|Speed-adjusting range of filmcoating drum (rpm)||2-11|
|Motor power of main machine (kW)||4|
|Temperature-regulating range of hot air (° C )||Normal temperature 90 ° C|
|Filtration accuracy of hot air ( mm)||0.5 mm (100000 grade)|
|Motor power of air heater (kW)||2.2|
|Motor power of exhaust machine (kW)||7.5|
|Motor power of peristaltic pump (kW)||0.18|
|Overall dimension of main machine (mm)||2000× 1560× 2330|
|Weight of main machine (kg)||1700|
|Overall dimension of air heater (mm)||1610× 1090× 2370|
|Weight of air heater (kg)||700|
|Overall dimension of exhaust machine (mm)||1050× 1000× 2100|
|Weight of exhaust machine (kg)||550|
1.Nomally shipping steps:
2.Our packing and shipping:
* Inquiry and consulting support.
*Factory inspection available anytime.
*Prompt technical support
*Engineers available to service machinery overseas
*Installation &commissioning,good training for customers.
Q1.What's your delivery method?
A1:We commonly use sea transportation, using container to deliver the goods through Shanghai Port.
Q2.What products can you provide?
A2:Our main product includes powder mixers,granulating equipments,drying equipments,capsule fillers,blister packing machines,tablet/capsule counting filling line,ampoule/vial/oral liquid filling line includes ultrasonic washing machine,sterilization oven,filling capping machine,labeling machine.
Q3. What's the payment terms?
A3:We will confirm the payment with you when quoting, like FCA, CIF or others.T/T is the main payment.
Q4.How do you ensure your product quality?
A4:We conduct inspections in every production procedure, and for finished products, we will take 100% inspection depend on international standards according to customer's requirements.
Q5:Does the machine power voltage meet buyers' factory power source?
A5: We can do it as your request.
Q6: Is it difficult to install the machine ?
A6: For standard small machines, the machines will be packed with no take apart, it comes to you to be a complete machine; you just need to connect power and compressed air to machine, then begin to operate the machine.
For large size machines, we will take the machine apart, on condition that we do our best to keep the machine easy to assembly.
You will get videos and instructions about installation of machine from us.