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Add : No.42,Lane 959, LeduWest Road, Songjiang District, Shanghai, China
Phone : 008621-67657880
E-mail : sales1@unipharmach.com
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JDG-20 Food Freeze Dryer for Pet food

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  • JDG-20
JDG-20 Food Freeze Dryer for Pet Food
JDG-200-1


Product Description

Applications

Vacuum freeze drying technology is currently worldwide most advanced technology for food dehydration processing. Compared with the commonly used drying method, the freeze-dried food produced with this technology features long period of quality assurance, good re-hydration nature, good-looking color, good flavor, taste and high content of nutritious components. The dried food basically remains unchanged in its volume and shape, looks like sponge and has no shrinking. This drying technology can be widely used in process of vegetables, fruits, condiments, aquatic products, biological products, medicine, beverage and etc.

Working principle

The vacuum freeze drying is a drying method for dehydration and preservation of substances. It sublimes the moisture in the pre-processed substance from solid state into gaseous state by -30 centigrade quick-freezing under the vacuum condition.

JDG series vacuum freeze drying equipment mainly includes food pre-freezing system, drying bin system, heating system, vacuum system, refrigerating system, material conveying system, medium system, pneumatic system, cleaning and sterilizing system.

Performance data for JDG-20 vacuum freeze dryer

JDG-20㎡

Structural standard

Technical parameters

Remark

Infrastructure

Effective area of shelves

20㎡


Largest Capturing amount of ice condenser

350Kg/batch


Power supply

440V/60Hz/3P or 380V/50Hz/3P


Installed power

79.1Kw

380V/50Hz

Cooling Water flow

15T/Hr

<28℃

Whole size of the drying oven and condenser

5000*2100*2600


Weight

8000 Kg


Drying Oven

Oven Material

SUS304/ 8mm thick


Door lock

Handle Lock


Door Open direction

Right

Decided by customer

open angle

>110 o


Door material

SUS304


Oven Shape and Size

CylinderΦ1900×2700


Frost-resistant glass

Shanghai Tempered lead-free glass

φ240、δ25~27


Observation window

Installed on the front


Seal

The door use special cross-section silicon rubber to make sure the vacuum tight


Temperature digital sensor

T-type thermocouple


Shelf

Shelf material

6063 aluminum alloy


Shelf No.(PC)

8+1

The top shelf is use for temperature compensation

aluminium alloy tray

538×610×35

64pcs/set x2,

total 128pcs

Distance between shelves

95mm


Shelf size(L*W*H)

2200*1200*15mm


Lowest temperature of the shelf

Room temperature


Highest temperature of the shelf

100℃


Heating Power

16Kw/380V/50Hz    


Condenser

Condenser Material

SUS304/ 8mm thick


Shape and Size

Cylinder ¢1900*1200


Coil material

SUS304


Coil shape

Circular coil


water catching eara of the coil

≥25㎡


Condenser lowest temperature

-55℃


defrosting method

water injection + soak


temperature sensor

T-type thermocouple


Cooling rate

Room temperature. ~ -40℃, 1hr


Condenser design temperature.              

-40℃,lowest -55℃


Observation window

Φ200

Installed on the front

Refrigerating Unit

Compressor model and No.

Italian Frascold R-TSL170 240Y     70HP

1set

Power consumption

52.5Kw


Refrigerant

R404


Cooling capacity

-40℃ 58000Kcal/hr, -45℃ 43800Kcal/hr


Temp. evenness of shelves

+/-1℃


Oil separator

Shanghai


Filter

Shengzhou


gas-liquid separator

Denmark Danfoss


Dehumidification drying filter

Denmark Danfoss


pressure gage

Hangzhou


High/low voltage protection relay

Switzerland REFCO


Water cooled condenser

Shengzhou


Corrugated Damping Pipe

Shengzhou


Refrigerating solenoid valve

America Emerson DG8


expansion valve

Danmark Danfoss


Red Copper Pipe

φ22、¢19、¢16、¢12


Refrigeration Return-pipe

φ57φ51φ38 seamless pipe  


Quick Freezing Room

Quick freezing room dimension (L*W*H)(mm)

2700*3000*3600

1 set

Fan

80㎡

1 set

Trolley (mm)

1100*1200*1045

2set x 2

Vacuum Pump Vacuum

Vacuum Pump model.and No.

America Tuthill KT-150C 5.5KW

1sets

Roots vacuum pump model. And No.

America Tuthill  ZJ- 300  4KW

1 sets

corrugated pipe

Φ76、¢108

Vacuum Pipe Shock Resistance

Pump air flow

150L/S


Power consumption

9.5Kw


Butterfly valve

Ningbo  GI-63  GI-100


Vacuum electromagnetic valve

Ningbo

Automatic open or close with vacuum pump

vacuum gauge

Shandong  ZJ-54/¢15.5


Final vacuum

5Pa

No-load

System leakage rate

0.005 Pa.m3/sec


Circulation system

Pipe material

SUS304 seamless pipe


Circulation pump

Denmark Grundfos LP series 1.1KW  20m3/hr

1set

Power consumption

17.1Kw


Ball valve

Shanghai DG50

Comply with the standard of Q/IAKX002-97

Circulating fluid

antifreezing solution


Heat exchanger

Sweden ALFA   LAVAL

1set

Heating capacity

860Kcal/hr x 16Kw = 13760Kcal/hr


Heating rate

>1℃/min


Heating method

Electric heating Pipe, 4Kw/pc x 4

steam heating is also available if customer have steam system

Control

Manual/Auto control


Condenser size

¢300*500


Control system

System Monitoring Software

CHINA

1set

1套

vertical type control board

CHINA 1100×400×600

Control, record

PLC process control

SIEMENS CPU  226 CN AC/DC/relay


HMI touch panel

SIEMENS


Cable of HMI and PLC



Constant current


1

Switching Power Supply

Taiwan MW companies / 24V/5V

24V 1pc

thermocouple

T-type

20pcs

vacuum gauge

Shandong ZJ-54D

2

AC contactor

Germany SCHNEIDER


air-break

Germany SCHNEIDER


electric wire

25m2、 6㎡、4m2、2m2、1m2


Shipping pictures

A (1)A (2)A (3)


Installation pictures

B (2)

B (3)

B (4)

B (4)


Freeze dried products

C (1)

C (2)

Packaging & Shipping

 1.Nomally shipping steps:

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2.Our packing and shipping: 

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Our Services

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     Pre-Sales Service:             

                                                         

         * Inquiry and consulting support.       

                                       

         *Quickly reaction.                     

                                                

          *Factory inspection available anytime.

 

 

      After-Sales Service:

 

         *Prompt technical support

 

        *Engineers available to service machinery overseas

 

        *Installation &commissioning,good training for customers.

 

 

Our customer

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Certifications

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Company Information

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FAQ

 Q1.What's your delivery method?

 A1:We commonly use sea transportation, using container to deliver the goods through Shanghai Port.

 

Q2.What products can you provide?

A2:Our main product includes powder mixers,granulating equipments,drying equipments,capsule fillers,blister packing machines,tablet/capsule counting filling line,ampoule/vial/oral liquid filling line includes ultrasonic washing machine,sterilization oven,filling capping machine,labeling machine.

 

Q3. What's the payment terms?

A3:We will confirm the payment with you when quoting, like FCA, CIF or others.T/T is the main payment.

 

Q4.How do you ensure your product quality?

A4:We conduct inspections in every production procedure, and for finished products, we will take 100% inspection depend on international standards according to customer's requirements.

 

Q5:Does the machine power voltage meet buyers' factory power source?

A5: We can do it as your request.

 

Q6: Is it difficult to install the machine ?

A6: For standard small machines, the machines will be packed with no take apart, it comes to you to be a complete machine; you just need to connect power and compressed air to machine, then begin to operate the machine.

For large size machines, we will take the machine apart, on condition that we do our best to keep the machine easy to assembly.

You will get videos and instructions about installation of machine from us.

 

ABOUT US

Shanghai Universal pharmaceutical machinery co.ltd. is a professional manufacturer and supplier for pharmaceutical machinery, packing machinery and also production lines.

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CONTACT US

   Add : No.42,Lane 959,LeduWest Road,Songjiang District,Shanghai,China
   Tel:008621-67657880
   Fax:008621-67657882
   E-mail : sales1@unipharmach.com
Copyright  2019  Shanghai Universal Pharmaceutical Machinery Co.,Ltd.
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