Technical Offer for FLP-1.5 Fluid-Bed Granulator
Mixing: For materials that can be fluidized, such as powders, particles, pellets, etc., uniform mixing can be achieved in this equipment. Due to the three-dimensional movement of air (horizontal, radial, and tangential directions), the mixing effect is very superior.
Granulation: Spraying adhesive onto powdered materials can produce products with various particle ranges.
Coating: A highly effective material bed bottom spraying system, using a new three-layer structure nozzle for thin film coating of powders, particles, or pellets.
Hot melt coating: Hot melt materials such as hot wax as powder, particles, and pellets can be used as thin film coatings.
Spray drying: spray the suspension onto the powder.
Cooling: To cool the product by fluidizing and boiling the material with dry cold air.
1. The name and type of the equipment.
FLP-1.5 Fluid-Bed Granulator/Coater
2. General of applications
FLP Fluid-bed Granulator/Coater is multi-function equipment integrated spray drying-granulating-fluid coating-drying in one body.The machine combined various process operations.Particularly it is suitable for granulating, and coating of varieties in pharmaceutical industry,foodstuff industry and chemical industry,etc.
Features of equipment
★ Multi-function such as granulating, coating, drying in one machine.
★ Powder material granulating.
★ Powder material coating.
★ Chinese medicine spray drying, granulating and coating.
★ Make 10-30 meshes big granule.
★ Film coating of Powder, granules and pellets, enteric release, slow and control release coating.
★ Taste masking, odor, moisture-proof, anti-oxidation, prevent water, heat insulation, coloration and separation coating
★ Powder, granule, pellet agglomerate material drying
3. The main technical characteristics.
| Model | FLP-1.5 | |
| Item | ||
| Capacity | Granulating | 1.5 |
| (Kg/batch) | Coating | 0.75 |
| Material volume | Granulating | 5 |
| (L) | Coating | 3.5 |
| Liquid applicable scope | <1.3 | |
| (g/cm3) | ||
| Material yeild （%） | ≥99 | |
| Finished product moisture content（%） | Most can reach up to 0.5 | |
| diameter （mm） | Ф300 | |
| Power of fan(Kw) | 2.2 | |
| Electrical heater (Kw ) | 3 | |
| Pressure of compressed air（Mpa） | 0.4-0.6 | |
| Consumption of compressed air（m3/min） | 0.6 | |
| Working temperature （℃） | Can adjust among | |
| normal temperature-100 ℃ | ||
| Nolise （db） | Fan separate deal with ≤75 | |
4. The basic options which are included into the complete set.
| Name | Material | Specification | Brand | ||
| Inlet air system | Premary filter | Stainless steel | G4 | Haibi | |
| Middle filter | Non-woven cotton | F8 | Haibi | ||
| Endure High temperature HEPA | Filter paper | H13 | China | ||
| 200℃ | |||||
| Electrical Heater | Stainless steel | 3kw | China | ||
| Heat cabinet | Stainless steel | δ=1.5/2 | Haibi | ||
| Inlet air temperature detector | SS304 | PT100 | China | ||
| Inlet air pipe | SS304 | δ=1.5mm | Haibi | ||
| Bottom chamber | Bottom chamber | SS304 | δ=3mm | Haibi | |
| Drainage device | SS304 | Form a complete set | Haibi | ||
| Air sealing | Silicon rubber | Form a complete set | China | ||
| Top cylinder | SU63×100FB | ||||
| Top spray granulating bed | granulating | SS304 (SS316L as contact material) | δ=3mm | Haibi | |
| Container | |||||
| Inspection window | armoured glass | Form a complete set | China | ||
| Sampler | SS304 (SS316L as contact material) | Groupware | Haibi | ||
| Sieve screen | SS316L | Groupware | Haibi | ||
| Bottom spray fluid bed | Coating container | SS304 (SS316L as contact material) | δ=3mm | Haibi | |
| Bottom spray gun | SS304 | Φ1 | China | ||
| Inspection window | armoured glass | Form a complete set | China | ||
| Sampler | SS304(SS316L as contact material) | Groupware | Haibi | ||
| Air distribute plate | SS316L | Groupware | Haibi | ||
| Coating guide cylinder and adjust | SS304 | Groupware | Haibi | ||
| Middle chamber | Chamber | SS304 (SS316L as contact material) | δ=3mm | Haibi | |
| Inspection window | armoured glass | Φ60 | China | ||
| Top spray gun install seat | SS304 | Form a complete set | China | ||
| Top spray gun | SS304 | Φ1 | China | ||
| Light | light | Haibi | |||
| Top chamber | Chamber | SS304 | δ=3mm | Haibi | |
| Φ300 | |||||
| Shaking air cylinder | Air TAC | SU32×100-FA | Taiwan | ||
| Exhaust temperature probe | SS304 | PT100 | China | ||
| cloth bag frame | SS304 | Group war | Haibi | ||
| Cloth bag filter | CCP bag anti static | Form a compelete set | Haibi | ||
| Air exhaust system | air exhaust pipe | SS304 | δ=1.5mm | Haibi | |
| Exhaust air temperature detector | PT100 | China | |||
| Flap air cylinder | SU32×100 | China | |||
| Exhaust fan | 2.2KW | China | |||
| Inverter | 2.2KW | China | |||
| Spray system | Peristaltic pump | 100mm/1515 | China | ||
| Single pipe | |||||
| Electrical control system | control cabinet | Haibi | |||
| Eletrical component | Siemens | Germany | |||
| Pneumatic part | Airtac | Taiwan | |||
| PLC | Siemens | Germany | |||
| touch screen | Kinco 7″ | China | |||
| Alarm | Inverter wrong alarms | ||||
| Termperature wrong alarms | |||||
| Compressed air low/high pressure alarms | |||||
5. Easy damaged part：
| Item | specification | Number | Place of production |
| Silicon sealing | T Model | 10m | China |
| Pressure tube | φ10×1.5 | 20m |
6. Documentation:
1)We will finish test certificates for raw material like for S.S.304.
2) Also we will submit test certificates for all bought out items like motor and gear box.
IQ, OQ documentation will be given as per standard format suggested by your company.
3) Two copies of operational manual in English language will be given at the time of dispatch of machine.
4) All our machines guaranteed for trouble free performance for a period of 24 months from commissioning.
7. Safety features:
This machine is set up with special emergency stop, can stop the operating machine with one button.
The machines can’t be started without safe earthing.
8. Delivery data and service after sell
1) PAYMENT TERMS:
T/T: 30% in advance and 70% before shipping
2) DELIVERY DATE:
Within 60 days after advanced payment
3) SERVICE AFTER SELL:
Installation and service after sell for free for one year, and with spare parts for two years.
SAT: Air ticket from china to Client’s and Client’s to China will be paid by Buyer.
Also the buyer should supply our engineer’s room and food!
4) COMMISSIONING-START UP:
At actual to be borne by customer. On the start up of the equipments from this contract Haibi’s engineer will be present at the buyer’s company
5) VALIDITY:
30 days from the date of quotation.
6) FAT
We accept the free of FAT for client.
1.Nomally shipping steps:
2.Our packing and shipping:
Pre-Sales Service:
* Inquiry and consulting support.
*Quickly reaction.
*Factory inspection available anytime.
After-Sales Service:
*Prompt technical support
*Engineers available to service machinery overseas
*Installation &commissioning,good training for customers.
Q1.What's your delivery method?
A1:We commonly use sea transportation, using container to deliver the goods through Shanghai Port.
Q2.What products can you provide?
A2:Our main product includes powder mixers,granulating equipments,drying equipments,capsule fillers,blister packing machines,tablet/capsule counting filling line,ampoule/vial/oral liquid filling line includes ultrasonic washing machine,sterilization oven,filling capping machine,labeling machine.
Q3. What's the payment terms?
A3:We will confirm the payment with you when quoting, like FCA, CIF or others.T/T is the main payment.
Q4.How do you ensure your product quality?
A4:We conduct inspections in every production procedure, and for finished products, we will take 100% inspection depend on international standards according to customer's requirements.
Q5:Does the machine power voltage meet buyers' factory power source?
A5: We can do it as your request.
Q6: Is it difficult to install the machine ?
A6: For standard small machines, the machines will be packed with no take apart, it comes to you to be a complete machine; you just need to connect power and compressed air to machine, then begin to operate the machine.
For large size machines, we will take the machine apart, on condition that we do our best to keep the machine easy to assembly.
You will get videos and instructions about installation of machine from us.
SUPM is a national high-tech enterprise integrating R&D, production, sales and related services of pharmaceuticals, food, cosmetics industries.
