automatic hard capsule liquid filling machine
Main Features
1. Improved the internal design of the mold turntable, using original Japanese linear bearings to ensure the accuracy and service life of the equipment.
2. Adopting a cam downward design to maintain lubrication in the cam groove, reduce wear, and extend the service life of components.
3. The upper and lower modules move unidirectionally, and the imported dual lip polyurethane sealing ring has good sealing performance.
4. It adopts computer control, stepless frequency conversion speed regulation, and digital display to achieve convenient operation, eye-catching and intuitive.
5. It is equipped with safety protection devices for people and machines, and has an automatic shutdown device for material shortage, achieving stable, safe and reliable machine operation. It is an ideal equipment for pharmaceutical factories producing hard capsule preparations such as drugs and health products.
The fully automatic hard capsule liquid filling machine is an automated equipment dedicated to drug production, which meets the requirements of GMP pharmaceutical specifications. The body of the device is made of 45 # steel plate plated with hard chrome and 304/316 stainless steel material. The core control system is equipped with highly reliable electrical components and features compact structure and efficient mold replacement.
This device integrates capsule feeding, powder filling, and capsule sealing processes through an integrated design, and is equipped with a high-precision divider to achieve low vibration operation and precise dose control. The built-in intelligent monitoring module can detect abnormal conditions such as material shortage and bag shortage in real time and automatically alarm and stop the machine. The special scraper and sealing device effectively reduce powder leakage, and the recycling system can recover 85% -90% of material loss. Support mixed filling of microspheres, granules, etc. to meet the needs of composite filling of slow-release drugs. The mold adopts a sliding connection structure to achieve rapid changeover, and the discharge system replaces the pneumatic device through mechanical optimization to reduce pollution risks.
Product Features
1. The fully automatic capsule filling machine has small size, low energy consumption, simple replacement of molds, easy operation, and easy cleaning; 2. Standardization and serialization of fully automatic capsule filling machines: Manufacturing parts can be interchangeable, and changing molds is convenient and accurate. The fully automatic capsule filling machine adopts a high-precision divider, with low vibration and extreme motion working noise less than 70dB. The dose difference is controlled within ± 3%, and the domestic capsule filling rate is higher than 99.5%; The electrical components of the fully automatic capsule filling machine adopt well-known brands such as Siemens from Germany and Omron from Japan, and the control system is safe and reliable. 5. The fully automatic capsule filling machine platform adopts a 45 ≠ flat surface plated with hard chromium, which is not easy to deform, prevents rust, and improves hardness; The components that come into direct contact with the powder are made of high-quality 304 and 316 stainless steel, which fully comply with the GMP specifications of the pharmaceutical factory. The fully automatic capsule filling machine can be equipped with a powder collector according to user needs, which can effectively and directly recover 85% -90% of lost materials, improving the economic benefits of pharmaceutical production enterprises. 7. The fully automatic capsule filling machine has complete functions, with no material in the hopper and a buzzing alarm. If there is not enough empty capsule, the machine will automatically shut down. It can be equipped with filling functions for micro pills, granules, and tablets according to user requirements, meeting the needs of filling three types of materials, including slow-release, controlled release, and tablet drugs in the same capsule
The bottom of the measuring plate of the fully automatic capsule filling machine is embedded with a sealing device to improve powder leakage, reduce mechanical wear, and facilitate cleaning. There is a baffle around the dosage plate, which effectively recovers and reuses the powder thrown out from the lower surface of the dosage plate through the pipeline, while reducing dust on the workbench. The fully automatic capsule filling machine avoids cross contamination and energy saving: the capsule finished product discharge mechanism has been redesigned to eliminate the need for an air compressor, thereby reducing the overall size and noise of the machine, avoiding cross contamination and motion failures caused by pneumatic discharge, and achieving significant energy-saving effects; The fully automatic capsule filling machine is convenient for adjusting the gap between the dosage plates. By adjusting the angle of the gear core shaft, it can drive the transmission gear and raise or lower the 5 supporting bolts simultaneously; Due to the different characteristics of Chinese and Western medicine, the required operating pressure for filling is relatively high. Therefore, the cam size is increased, and the cam surface is treated with nitrogen flowers to increase surface hardness, ensuring the service life and operational reliability of the equipment (the cam is the only enterprise in China that uses German imported five dimensional processing equipment for processing)
OEquipment specifications and technical parameters
Equipment model | NJP-600 | |
| machine weight | 1500kg |
Overall dimensions | 3565×1100×2100mm | |
Motor power | 7.75kw | |
power supply | Three phase four wire AC 380V; 50Hz | |
Maximum production capacity | 600 capsules/minute | |
Filling capsule model | 00 #~2 # and safety capsules A~E | |
Capsule loading rate | ≥99.5％ | |
noise | ≤75dBA | |
fill variation | Liquid above 300mg ≤± 3% | |
compressed air | 0.06m3/min 0.3Mpa | |
Water source requirements | The water ring vacuum pump is equipped with a circulating water tank and can also be connected to an external water source | |
degree of vacuum | -0.02～-0.06 MPa | |
water flow rate | 250L/h | |
Inner diameter of inlet pipe | 20mm | |
Inner diameter of drainage pipe | 27mm | |
Working environment temperature | 21℃±3℃ | |
Requirements for the height of the workshop | Manual feeding ≥ 2.6m, vacuum feeding ≥ 2.8m | |
Relative humidity of working environment | 40～55％ | |
displacement | 300m3/h | |
control system | Variable frequency stepless speed regulation, PLC control | |
material | The components in direct contact with capsules and liquids are made of high-quality 304 and 316L stainless steel | |
special function | Can add pellet canning device/small capsule device | |
SUPM is a national high-tech enterprise integrating R&D, production, sales and related services of pharmaceuticals, food, cosmetics industries.