automatic Hard capsule filling machine
1. Improved the internal design of the mold turntable, using original Japanese linear bearings to ensure the accuracy and service life of the equipment.
2. Adopting a cam downward design to maintain lubrication in the cam groove, reduce wear, and extend the service life of components.
3. The upper and lower modules move unidirectionally, and the imported dual lip polyurethane sealing ring has good sealing performance.
4. It adopts computer control, stepless frequency conversion speed regulation, and digital display to achieve convenient operation, eye-catching and intuitive.
5. Based on the lower plane of the measuring disc, a three-dimensional adjustment mechanism is used with uniform gaps to ensure differences in loading and accurate measurement of ± 3.5%. (The rate of using a capsule filling machine with a moving mechanism is over 99%. This machine is suitable for filling traditional Chinese medicine and Western medicine.)
6. It is equipped with safety protection devices for people and machines, and has an automatic shutdown device for material shortage, achieving stable, safe and reliable machine operation. It is an ideal equipment for pharmaceutical factories producing hard capsule preparations such as drugs and health products.
7. Added a combination of air and air blowing in the module to ensure cleanliness and dust-free operation of the mold holes, thereby improving the efficiency of capsule loading.
The maximum output is 3,800 particles per minute. Standardized and serialized production of products: the universal interchangeability of manufactured parts reaches more than 98%, each component has a fixed code, the positioning hole of mold parts can be replaced, and the repeated positioning accuracy is high; the mold can be changed quickly, the operation is simple, and the cleaning is convenient.
Features
Automation design: adopting PLC control, touch screen operation interface, supporting stepless variable frequency speed regulation, with automatic fault alarm and shutdown functions
Cleaning and safety: Modular blowing/suction system reduces dust residue and meets GMP requirements
Applicable scenarios: Suitable for filling materials such as powders, granules, and microspheres, covering industries such as pharmaceuticals, cosmetics, and food
Operation steps of automatic capsule filling machine:
1. Press the green button in the 'power switch' to turn on the power.
2. Slowly adjust the "Vibration Intensity Adjustment Knob" and rotate it clockwise. At this point, the sorting plate integrated with the "Vibration Bracket" begins to vibrate. Touch the sorting plate with your hand and adjust it to a certain oscillation intensity based on your feeling.
3. Put the powdered capsule shells into the "powdered capsule shell sorting tray", and put about 300 capsules each time. Put the capsule cap into the "Capsule Cap Sorting Plate", about 300 capsules each time. The sorting tray is made of organic glass plate, with many funnel-shaped circular holes drilled on top, with a diameter corresponding to the capsule size.
technical parameters
Equipment model and specification | NJP-3800C fully automatic hard capsule filling machine | |
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| machine weight | 2400kg |
External dimensions | 1440×1300×2080mm | |
power of motor | 6.37kw + vacuum 3kw | |
source | Three-phase four-wire AC 380V; 50Hz | |
Maximum production capacity | 220,000 particles per hour | |
Encapsulable capsule model | 0# to 5# and safety capsules A to E | |
Capsule probability | ≥99.5％ | |
noise | ≤75dBA | |
content uniformity | More than 300mg to ±3% (Filled with particles of 40-80 mesh after granulation and particle size adjustment) | |
compressed air | 0.09m3/min 0.3Mpa | |
Water requirements | The water ring vacuum pump is equipped with a water tank for circulation, or it can be connected to an external water source | |
vacuum degree | -0.02～-0.06 MPa | |
Water flow | 250L/h | |
Inner diameter of inlet pipe | 20mm | |
Inner diameter of drain pipe | 27mm | |
operating ambient temperature | 21℃±3℃ | |
High requirements for working plant | Manual feeding is greater than or equal to 2.6m, vacuum feeding is greater than or equal to 2.8m | |
Working environment relative humidity | 40～55％ | |
discharge rate | 300m3/h | |
specific function | It can increase the microparticle filling device and the function of powder collector | |
navar | Frequency conversion and stepless speed control, PLC control | |
material | The parts that are in direct contact with the capsules and drugs are made of high quality stainless steel 304 and 316L | |
SUPM is a national high-tech enterprise integrating R&D, production, sales and related services of pharmaceuticals, food, cosmetics industries.